
FLL Table Construction Contents
Overview
Table Construction
Materials
Parts
Assembly
Field Mat Placement
Mission Model Construction
OVERVIEW- The field is where the Robot Game takes place.
- It consists of a field mat, on a table, with mission models arranged on top.
- The field mat and the LEGO pieces for building the mission models are part of your Field Setup Kit.
- The instructions for building the mission models are on a CD, in the same box as the LEGO pieces.
- The instructions for how to build the table and how to arrange everything on it are here…
TABLE CONSTRUCTION
The Robot Game takes place on a specially designed table, so you’ll need to build one to practice on if you don’t already have access to one. With safety, weight, height, and cost in mind, a simple design is offered here, but as long as your surface is smooth, and your border walls are located properly, how you build the understructure is up to you. The construction is simple, but does require some wood-working skills.
At a tournament, two tables are placed back to back, but you only operate on one table, so you only need to build one table to practice on. Since a tournament setup has a double wall at the interactive area where the two tables meet, practice tables need an extra wall of type B on the corresponding side. So here are the instructions for building one “half-table” including a double north wall:
Materials
Material | Quantity |
Field Setup Kit (mission model LEGO elements, mat, CD, Dual Lock) | 1 |
sanded plywood (or other very smooth board) 96” X 48” X 3/8” or thicker | 1 |
two-by-four, 8’ (actual cross-section = 1-1/2” by 3-1/2”) | 4 |
two-by-three, 8’ (actual cross-section = 1-1/2” by 2-1/2”) | 2 |
flat black paint | 1 pt. or spray can |
coarse drywall screws, 6 X 2-1/2” | 1/2 lb. |
saw horses, about 24” high and 36” wide | 2 |
Parts
Part | Make From | Dimensions | Paint | Quantity |
table surface (A) | plywood | 96” X 48” | no | 1 |
long border wall (B) | two-by-four | 96” | yes | 3 |
short border wall (C) | two-by-four | 45” | yes | 2 |
stiffener (D) | two-by-three | 48” | no | 4 |
saw horse | purchase | H » 24” W » 36” | no | 2 |
Assembly
Step 1 - Determine which face of the plywood (A) is least smooth, and consider that the bottom face. On the bottom face, locate, clamp, and screw on the stiffeners (D) (about every 18 inches). Be sure screw head tops are flush. Sand any splinters.
Step 2 - On the top face of the plywood, locate, clamp, and screw on the border walls (B,C) around the top perimeter. The wall-to-wall dimensions must measure 93±1/8” by 45±1/8” (2362±3mm by 1143±3mm).
Step 3 - With the help of another person, place this table top on short saw horses (or milk crates, or anything else short and solid).

FIELD MAT PLACEMENT
Step 1 - Vacuum the table top. Even the tiniest particle under the mat can give the robot trouble. After vacuuming, run your hand over the surface and sand or file down any protruding imperfections you find. Then vacuum again.
Step 2 - On the vacuumed surface (never unroll the mat in an area where it could pick up particles), unroll the mat so the image is up and its north edge is near the north/double border wall (note the location of the double wall in each table sketch below).
Step 3 - The mat is smaller than the playing surface by design. Slide and align it so that there is no gap between the south edge of the mat and the south border wall. Center the mat in the east-west direction (look for equal gaps at left and right).
Step 4 - With help from others, pull the mat at opposite ends and massage out any waviness away from the center and re-check the requirement of Step 3. It is expected that some waviness will persist, but that should relax over time. Some teams use a hair dryer to speed the relaxation of the waviness.


MISSION MODEL CONSTRUCTION
Build the mission models - Use the LEGO elements and instruction CD from your Field Setup Kit. It should take a single person between two and three hours to do this, so it’s best done in a work party. If there are any team members with little or no experience building with LEGO elements, mission model construction is a great way to learn. This step is also a nice time for new team members to get acquainted with each other.